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CHAPTER Utilities and Energy Efficient Design 3

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Boilers are an important component for heating applications. They are common in industries such as power plants, chemical processing, food and beverage processing industry, heating engineering, building materials. Water is the most common fluid used in heating

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If the plant has only one steam generator (boiler), uses a single fuel, and has a single steam pressure level, it is relatively easy to assign a cost to the steam. However, in most cases, there are multiple steam sources and multiple fuels. There are also multiple

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3. STEAM SYSTEM

pipes, or 'steam mains', which carry steam from the boiler in the general direction of the steam using plant. Smaller branch pipes can then carry the steam to the individual pieces of equip-ment. A typical steam distribution system is shown in Figure 3.2.

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2.2.1 A steam boiler's hydrological cycle (steam generation) is similar to that of the earth's hydrological cycle. In a steam boiler system, there are three potentially destructive elements: oxygen, carbon dioxide, and solids. 2.2.2 As the boiler water is heated

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industrial plants (e.g., paper, chemicals, and food), commercial buildings with high thermal loads (e.g., hospitals), and district steam turbine CHP plant include a boiler or HRSG, steam loop, and a steam turbine. In addition, a control system is needed

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KNOWING THE COST OF STEAM

industrial benchmark for condensate return is 90%, if the plant is not injecting steam for the process. • Boiler efficiency: A higher boiler efficiency will provide a lower steam cost. Boiler efficiency will vary depending on the boiler operation firing rate or load demand.

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150 366 339 858 1997 2.76 200 388 362 838 1200 2.14 Pressure barg Temperature C Water kJ/kg Evaporation kJ/kg Steam kJ/kg Specific Volume Steam m3/kg 0 100.00 419.04 2257.00 2676.00 1.673 1 120.42 505.60 2201.10 2706.70 0.881 2 133.69

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Once the steam has been employed in the process, the resulting condensate needs to be drained from the plant and returned to the boiler house. Pressure reduction As mentioned before, steam is usually generated at high pressure, and the pressure may have to be reduced at the point of use, either because of the pressure limitations of the plant, or the temperature limitations of the process.